Ceramic Imitation Coated Aluminum Panels for Villa Facade
For stone-like natural stone paint aluminum veneers, the production process includes preliminary processing of aluminum alloy sheets through cutting, marking, corner shearing, bending, rolling arc forming, argon arc welding, grinding, assembly and polishing. After chromate conversion treatment, a fluorocarbon coating is formed using fluorocarbon spraying technology. Finally, natural marble textures are transferred onto the fluorocarbon-coated aluminum veneer surface via heat transfer printing.
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design customization
Please fill out the form below to request a quote or to request more information about us. Please be sure to upload customized requirement documents or pictures, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Product parameters
| Item | Industry General Requirements | Remarks |
| Stiffener Configuration | Install when the short side > 600mm, with spacing ≤ 500-600mm, using U-shaped aluminum channels. | Prevents panel bulging and deformation; must be firmly riveted/welded to the panel. |
| Bracket Specification | Commonly used 2.5mm thick aluminum brackets, arranged at intervals ≤ 350mm from the panel. | Connects the panel to the keel; must meet pull-out resistance requirements. |
| Joint Width | Generally 10-15mm, filled with weather-resistant silicone sealant. | Reserves allowance for thermal expansion and contraction to prevent panel deformation and extrusion. |
Production Process
01
Sheet Metal Fabrication
Aluminum sheets are processed into required shapes and sizes through cutting, folding, arc forming, welding and grinding, providing a standard substrate for subsequent coating.
02
Pretreatment
Degreasing, descaling and chromate conversion treatment are performed to form a stable chromate film on the surface, improving coating adhesion and weather resistance.
03
Surface Coating
PVDF Spraying: Primer, topcoat and clear coat are applied to form a high-performance fluorocarbon coating with excellent corrosion and UV resistance.
Stone-Like Paint Application: Stone-like paint is sprayed to create a stone-textured decorative layer.
(Optional) Heat Transfer Printing: Natural marble textures are transferred onto the fluorocarbon-coated surface via heat transfer technology for a realistic stone appearance.
Stone-Like Paint Application: Stone-like paint is sprayed to create a stone-textured decorative layer.
(Optional) Heat Transfer Printing: Natural marble textures are transferred onto the fluorocarbon-coated surface via heat transfer technology for a realistic stone appearance.
04
Curing & Finishing
The coated panels are cured at high temperature to ensure coating stability, followed by polishing and finishing to enhance surface texture and uniformity.
05
Quality Inspection
Products are inspected for dimensional accuracy, coating thickness, color difference, adhesion and weather resistance in accordance with industry standards before delivery.
Application scenario
Commercial building facade, Villa facade
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FAQ
1
Q: How does the appearance compare to natural stone?
A: It replicates natural stone texture with high realism while being only 1/10 the weight of stone. It eliminates common issues like color variation and efflorescence, with easier maintenance.
2
Q: What is the weather resistance and service life?
A: With an aluminum substrate and weather-resistant stone-like paint + fluorocarbon coating, it offers excellent UV and acid rain resistance. Color stability lasts over 15 years, with a total service life of up to 25 years.
3
Q: What building applications are suitable?
A: Ideal for commercial building facades, hotel/office curtain walls, public venues, villa exterior renovations, as well as interior accent walls and lobby decorations, combining aesthetics and functionality.
4
Q: Can shapes and colors be customized?
A: Yes. We offer custom sizes, arcs, perforations and other shapes. Multiple stone textures (granite, marble) and color matching per color cards are available for project-specific designs.
5
Q: How difficult is installation and maintenance?
A: Dry-hung installation ensures quick and easy construction. The surface is dust-resistant and can be cleaned with just water, eliminating stone-related issues like grout failure and difficult replacements, resulting in low maintenance costs.
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Founded in 1993, Shenzhen Yanho Industrial Development Co., Ltd. is a leading enterprise in the metal building decoration sector with more than 30 years of deep cultivation.